ACTIVATED CARBON 101
The History of Activated Carbon
Activated carbon was first known to treat water over 2000 years ago.
However, it was first produced commercially at the beginning of the 20th
century and was only available in powder form. Initially activated
carbon
was mainly used to decolorize sugar and then from 1930 for water
treatment
to remove taste and odor. Granular activated carbon was first developed
as a
consequence of WWI for gas masks and has been used subsequently for
water
treatment, solvent recovery and air purification. The unique structure
of
activated carbon produces a very large surface area: 1 lb. of granular
activated carbon typically provides a surface area of 125 acres (1 Lg =
1.000,000 sq. m.). Activated carbon can be produced from a variety of
carbonaceous raw material, the primary ones being coal, coconut shells,
wood
and lignite. The intrinsic properties of the activated carbon are
dependent
on the raw material source. The activated carbon surface is non-polar
which
results in an affinity which an adsorbate is held onto the surface of
the
activated carbon by Van der Waal's forces and saturation is represented
by
an equilibrium point. These forces are physical in nature, which means
that
the process is reversible (using heat, pressure, etc.) Activated carbon
interface, changing the state of the adsorbate (dechlorination is an
example
of a chemisorption process).
Types of Activated Carbon
|
Property
|
Coconut
|
Coal
|
Lignite
|
Wood (Powder) |
| Micropore
|
High |
High |
Medium |
Low |
| Macropore
|
Low |
Medium |
High |
High |
| Hardness
|
High |
High |
Low |
n/a |
| Ash
|
5% |
10% |
20% |
5% |
| Water Soluble Ash |
High |
Low |
High |
Medium |
| Dust Reactivation |
Good |
Good |
Poor |
None |
| Apparent Density |
0.48 g/cc |
0.48 g/cc |
0.4 g/cc |
0.35 g/cc |
| Iodine No. |
1100 |
1000 |
600 |
1000 |
Adsorption Parameters of Activated Carbon
1. Capacity vs. Kinetics (Rate)
A. Capacity parameters determine loading characteristics of activated
carbon. Maximum adsorption capasity of activated carbon is only achieved
at equilibrium.
B. Kinetic parameters only determine the rate of adsorption and have
negligble affect on adsorption capasity.
2. Surface Area
Adsorption capacity is proportional to surface area
(determined by degree of activation).
3. Pore Size
Correct pore size distribution is necessary to facilitate
the
adsorption process by providing adsorption sites and the appropriate
channels to transport the adsorbate.
4. Particle Size
Smaller particles provide quicker rates of adsorption.
Note: Total surface area is determined by degree of activation and pore
structure and not particle size.
5. Temperature
Lower temperatures increase adsorption capacity except
in
the case of viscous liquids.
6. Concentration of Adsorbate
Adsorption capacity is proportional to
concentration of adsorbate.
7. pH
Adsorption capacity increases under pH conditions, which decrease
the
solubility of the adsorbate (normally lower pH).
8. Contact Time
Sufficient contact time is required to reach adsorption
equilibrium and to maximize adsorption efficiency.
Activated Carbon Properties
1. Iodine Number
A. Most fundamental parameter used to characterize activated carbon
performance
B. Measure of activity level (higher number indicates higher degree of
activation)
C. Measure of micropore (0-20 Å) content
D. Equivalent to surface area of activated carbon in sq m/g between 900
-
1100
E. Standard measure for liquid phase applications
2. Methylene Blue
Measure of msopore structure (20 -500 Å)
3. Caramel dp (Molasses No.)
Measure of macropore structure (>500 Å).
Important for decolorizing performance
4. Surface Area
Measure of adsorption capacity (Note: pore size
distribution/pore volume is also important to determine ultimate
performance
5. Apparent Density
Higher density provides greater volume activity and
normally indicates better quality activated carbon
6. Particle Size
Smaller size provides quicker rate of adsorption which
reduces the amount of contact time required. Smaller size results in
greater
pressure drop.
7. Hardness / Abrasion Number
Measure of activated carbon's resistance
to
attrition. Important indicator of activated carbon to maintain its
physical
integrity and withstand frictional forces imposed by backwashing etc.
8. Dechlorination half-value length
Test to measure the dechlorination
efficiency of activated carbon. Depth of activated carbon to reduce
influent
chlorine level from 5 ppm to 2.5 ppm. Lower half-value length indicates
superior performance.
9. Ash Content
Reduces overall activity of activated carbon. Reduces
efficiency of reactivation. Metals (Fe
20
3) can leach out of activated
carbon
resulting in discoloration. Acid/water soluble ash content is more
significant than total ash cont